Relevant Experience

eTec has performed consulting services for a broad range of clients including:

  • U.S. Department of Energy
  • Roush Industries
  • New York State Energy Research and Development Authority
  • New York Power Authority
  • KeySpan Energy
  • Long Island Power Authority
  • Advanced Lead-Acid Battery Consortium
  • Arizona Public Service Company
  • Salt River Project
  • Southern California Edison Company
  • Sacramento Municipal Utility District
  • Battelle Energy Alliance, LLC
  • Mead Westvaco

A sampling of current consulting contracts is provided below:

Project: Clean Coal Technologies Technology Evaluation
ETEC assisted Arizona Public Service with its evaluation of current technologies suitable for coal gasification. Initial work included a broad evaluation of partial oxidation technologies (US, European and Asian projects) as well as a detailed review of the most recent work performed at the Gas Technology Institute.
Location: Phoenix, AZ
Contract With: Arizona Public Service
Contact: Ray Hobbs, Arizona Public Service Co.; 602-250-1510

Project: Synthetic Natural Gas Project Development
ETEC is assisting Arizona Public Service with development of a project to demonstrate the feasibility of producing synthetic natural gas (SNG) from Four Corners region coal using a hydro gasification process at a target cost of $4.50 MBTU, then transport the SNG Phoenix area combined cycle power plants using existing natural gas pipelines. Hydro gasification differs from tradition partial oxidation processes by not burning or oxidizing coal. It exposes the coal to a hydrogen rich environment, producing more methane than traditional partial oxidation processes. This produces a methane rich product with a heating value similar to natural gas, allowing it to be transported in existing natural gas pipelines. The project includes development of a proof of concept hydro gasification reactor and associated auxiliary systems and controls.
Location: Phoenix, AZ
Contract With: Arizona Public Service
Contact: Ray Hobbs, Arizona Public Service Co; 602-250-1510

Project: Bio-Solar Reactor Demonstration
ETEC is assisting Arizona Public Service (APS) with the engineering, construction and operation of a demonstration bio-solar reactor for carbon dioxide removal. The reactor is being install at the 2,000 MWe Redhawk combined cycle power plant of APS. A side stream of flue gas is routed through the bio-solar reactor wherein carbon dioxide is absorbed by algae growing in the reactor. The algae is harvested and converted to bio-diesel fuel using a commercial dbio-diesel producer.
Location: Phoenix, AZ
Contract With: Arizona Public Service
Contact: Ray Hobbs, Arizona Public Service Co; 602-250-1510

Project: Pilot Hydrogen/CNG/ChyNG Station
ETEC provided engineering and Project Management services for the PNW pilot Hydrogen station located in Phoenix Arizona. This activity included design, engineering, construction management, project scheduling. ETEC provided engineering support and guidance during the 18-month effort to obtain certification from City of Phoenix code enforcement officials, the local Fire Marshall and to obtain a certificate as a public motor fuel dispensing station. This station has operated in the downtown Phoenix area for 5 years with zero accidents, zero injuries and zero near-misses.
Location: Phoenix, AZ
Contract With: Pinnacle West
Contact: Ray Hobbs, Pinnacle West Capital Co.; 602-250-1510


Pilot Hydrogen/CNG/ChyNG Station

Project: Hydrogen Facility Monitoring System
Design, engineer, installation and startup of the monitoring system for the APS Pilot Hydrogen/CNG/ChyNG Station. Implemented an automated system to accumulate operating data from the facility systems including hydrogen production, fault monitoring, hydrogen dryer, storage vessel pressure, hydrogen compressor, cooling water temperature, vent stack temperature, conductivity of production supply water, energy consumed by compressor and the hydrogen production unit, IR/UV scanner status, combustible detector status, hydrogen flow control from compressor and feedback from dispenser operation including mass flow per fill. Implemented a remote telemetry system that makes these data available on a graphic process mimic via the Internet (http://69.88.104.123/). Includes a system to notify service personnel of trouble via automated text messages to specific mobile phones.

Location: Phoenix, AZ
Contract With: Pinnacle West / Department of Energy
Contact: Ray Hobbs, Arizona Public Service; 602-250-1510

Project: Hydrogen Power Park Development
ETEC provided engineering, construction and testing services to develop and evaluate various hardware configurations for providing added value to a hydrogen production system. Combined power, cooling and heating systems have been evaluated using Hydrogen ICE based engine generator sets. Various hydrogen production, compression and storage system have been evaluated to determine the cost of hydrogen production. Fuel cell and hydrogen ICE generators have been evaluated for distributed generation application as well as back up power.

Location: Phoenix, AZ
Contract With: Pinnacle West
Contact: Ray Hobbs, Pinnacle West Capital Co.; 602-250-1510

Project: Heavy Duty CNG/H2 Blending Dispenser
Developed retail packaging for commercial heavy duty CNG-Hydrogen Blending dispenser for transit and vehicle applications based on Hydrogen/CHyNG Dispenser designed and built for APS Pilot Hydrogen/CNG/ChyNG Station. Implemented custom dispensing control algorithms to meet unique needs of the HCNG busses for which this dispenser was built. Also implemented custom software to integrate with the station controller provided at the fueling facility.

Location: Vancouver, Canada
Contact: Gary Lengle, Clean Energy (604) 293-8416, glengle@cleanenergyfuels.com


Commercial HCNG Blending Dispenser

Project: Hydrogen/CHyNG Dispenser
Engineering support to engineer, design, test, demonstrate and certify a Hydrogen/CHyNG dispenser. This dispenser allows real time blending of CNG and hydrogen for fueling internal combustion engine vehicles. ETEC provided final engineering design drawings, structural and flow analysis and assisted in development of the control programming, integration into the station control system, the integration of a commercial credit card (POS) system and preparation of patent documents.
Location: Phoenix, AZ
Contract With: Pinnacle West


Project: Generation II Hydrogen Refueling Station
Engineering support for the conceptual design for the H2Gen2 system, including: general equipment arrangement, piping arrangement, structural, electrical, fire/safety, auxiliary systems and HAZOps analysis. Assisted in development of the documentation of the regulatory issues, codes, standards and permitting requirement related to the H2Gen2 siting and operation.
Location: Phoenix, AZ
Contact: Ray Hobbs, Pinnacle West Capital Co.; 602-250-1510

Project: Hydrogen ICE conversion of the GMC Sierra/Chevrolet Silverado 1500HD 4-Door Pickup Truck
ETEC has jointly developed a Hydrogen ICE conversion of the GMC Sierra/Chevrolet Silverado 1500HD 4-Door Pickup Truck with Roush Industries, a major second-stage manufacturing company and Powertech Labs, world-renowned in hydrogen fuel storage design. Of the first 9 vehicle conversions in production, 8 are participating in the British Columbia Hydrogen Highway’s “Integrated Waste Hydrogen Utilization Project” (IWHUP) sponsored by the Canadian Government, Powertech Labs (Subsidiary of BC Hydro), Clean Energy and several other participants. The 9th HICE truck will undergo vehicle durability and performance testing for the DOE’s Advanced Vehicle Testing Activity under the FreedomCAR and Vehicle Technologies Program.

Location: Vancouver, Canada
Contact: Colin Armstrong, Sacre Davey Innovations
(604) 986-0663 x232, carmstrong@sacre-davey.com

Livio Gambone, Powertech Labs, (604) 590-7488, livio.gambone@powertechlabs.com

Project: H2-ICE Vehicle Development and Testing
Develop and integrate two Ford F-150 Pickup trucks from a gasoline internal combustion engine vehicle to Hydrogen fuel system for Arizona Public Service Company and the US Department of Energy.
Location: Phoenix, AZ
Contract With: Pinnacle West / Department of Energy
Contact: Lee Slezak, US Department of Energy; 202-586-2335

Project: H2-ICE America Testing
Conduct HICEV America Testing for two Ford F-150 Hydrogen ICE vehicles for the U.S. Department of Energy’s Advanced Vehicle Testing Activity of the FreedomCAR Program.
Location: Phoenix, AZ
Contract With: Idaho National Engineering Lab / Department of Energy
Contact: Jim Francfort, Idaho National Engr Lab.; 208-566-6787

Project: Proton Hydrogen Fuel Cell Power Supply Evaluation
ETEC provided engineering and testing services to evaluate the efficiency and reliability of a 5 kW hydrogen fuel cell, telecommunication back up power supply. This production device was evaluated for potential use in communication and distributed generation applications.

Location: Phoenix, AZ
Contract With: Pinnacle West
Contact: Ray Hobbs, Pinnacle West Capital Co.; 602-250-1510

Project: Hydrogen Fuel Cell Power Evaluation
ETEC provided engineering and testing services to evaluate the efficiency and reliability of a 10 kW hydrogen fuel cell. This pre-production device was evaluated for potential use in UPS and distributed generation applications.

Location: Phoenix, AZ
Contract With: Pinnacle West
Contact: Ray Hobbs, Pinnacle West Capital Co.; 602-250-1510

Arizona Public Service Company – Projects include electric vehicle charging infrastructure development, installation and service. Advanced battery laboratory and field testing.
Contact: Ray Hobbs; (602) 250-1510

KeySpan Energy / Long Island Power Authority: Electric and Hydrogen Vehicle market and technology analysis. Provide charging infrastructure in support of their DaimlerChrysler EPIC electric vehicles.
Contact: Rich Rossin; (516) 545-5721
Contact: Tom Welsh; (516) 545-3162

New York Power Authority – Projects include Electric Vehicle Infrastructure Study jointly funded by NYSERDA and infrastructure engineering & support services and supply of Level II equipment for the Ford Th!nk City Clean Commute Program in New York.
Contact: John Markowitz; (914) 390-8209

Sacramento Municipal Utility District – Worked with SMUD on several electric vehicle and EV infrastructure projects including installation of an ETEC SuperCharge system at Sacramento Airport for Southwest Airlines Ground Support Equipment and development of a battery powered electric towbarless tow tractor manufactured by FMC for pushing back commercial airliners.
Contact: Dwight McCurdy; (916) 732-5471

Salt River Project – Worked with SRP on many infrastructure projects since ETEC’s inception. Projects include the design, build and installation of SRP’s Public Electric Vehicle Charge Station Network. A custom designed charge station by ETEC that provided an RFID customer access system for restricted access to customers that registered with SRP via ETEC for use of the stations, this system also allowed for data collection efforts to report back to SRP on station use by time-of-day, customer and whether they used conductive or inductive at the station. ETEC also oversees SRP’s Solar Spectacular event held annually which involves between 10-15 schools annually that build electric-solar PV boats and run them in various competitions throughout the year.
Contact: Rick Schumm; (602) 236-6554

Roush Courier NEV – ETEC assisted in the design, development of performance specifications and component selection of the Roush Courier NEV currently in pre-production phase.
Contact: Bob Brown, Roush Industries (734) 779-7504

Li-Ion Battery Testing - Performance and cycle testing of the Valence Lithium Saphion Battery modules for Arizona Public Service Company and DaimlerChrysler. Both UPS and traction battery types were tested against reported specifications. Vehicle testing of the traction batteries for cycle life and durability is continuing into the 2nd and 3rd quarters of 2005.
Contact: Ray Hobbs, APS (602) 250-1510

HEV/PHEV Vehicle Testing: Conduct HEV & PHEV testing and evaluation as the U.S. Department of Energy site operator. This work includes testing of vehicles in the fleets of American Red Cross, Bank One, Accelerated aging techniques are used as part of this testing to compress test schedules. Results will be published and presented nationwide.
Contact: Jim Francfort, Idaho National Engineering Laboratory (208) 526-6787

EV/NEV America Performance Testing: Test electric vehicles to the requirements of EV (Electric Vehicle) and NEV (Neighborhood Electric Vehicle) America. Comprehensive performance testing has been conducted on over twenty converter and OEM electric vehicles using test procedures developed for EV/NEV America. Test results have been published nationally in conjunction with the USDOE Fleet Operations Program as performance standards for electric vehicles.
Contact: Lee Slezak, U.S. Department of Energy (202) 586-2335

Develop EV Test Requirements: Develop Test Guidelines and Procedures for EV/NEV America and the U.S. Department of Energy for evaluating electric vehicle performance. Test Procedures include both on track and dynamometer testing, as well as testing at various ambient temperatures and states of battery charge. The test procedures have been adopted by the U.S. Department of Energy as their standard test requirements for electric vehicles.
Contact: Lee Slezak, U.S. Department of Energy (202) 586-2335

Develop EV America Technical Requirements: Develop a specification for purchase of electric vehicles acceptable for utility or government fleet use. These requirements were refined through a consensus process with EV/NEV America participating utilities and the U.S. Department of Energy. The requirements have subsequently been used as the national benchmark for electric vehicle performance requirements.
Contact: Brad Johnson, Potomac Electric Power (202) 872-3561

U.S. Department of Energy Fleet Operations Program: Conduct electric vehicle testing and evaluation of batteries and battery chargers as one of two U.S. Department of Energy site operators. This work includes testing of vehicles in the fleets of Arizona Public Service Company, Salt River Project and Potomac Electric Power Company. Accelerated aging techniques are used as part of this testing to compress test schedules. Results are published and presented nationwide.
Contact: Jim Francfort, Idaho National Engineering Laboratory (208) 526-6787

Electric Vehicle Fleet Performance Reporting: Author and publish quarterly reports for Arizona Public Service Company as part of the U.S. Department of Energy’s Site Operator Program. These reports quantify the performance of the Arizona Public Service Company fleet including vehicle operation, vehicle maintenance, battery performance, and vehicle upgrades.
Contact: Dana O’Hara, U.S. Department of Energy (202) 586-8063

Estimate EV Life Cycle Costs: Estimate electric vehicle life cycle costs and compare to both gasoline and AFV alternatives. This work has been presented to the electric utility industry and is currently in use by the Edison Electric Institute.
Contact: Rick Tempchin, Edison Electric Institute (202) 508-5558

Nationwide Charge Infrastructure Support - DaimlerChrysler: Provide Level 2 and Level 3 charge infrastructure design and installation for Chrysler EPIC vehicles sold throughout the United States.
Contact: Walter Newgeon, Daimler Chrysler (248) 576-0906

Hybrid Electric Fast Charge Bus Specification and infrastructure Development: Develop purchase specifications for a hybrid electric fast charge bus for the City of Tempe. Develop fast charge infrastructure requirements and engineer infrastructure installation. Assist city personnel with receipt inspection and startup of the busses
Contact: Mary O’Connor, City of Tempe (602) 350-8819

Excursion Boat Energy Delivery System: Design, develop, install, test and maintain a high efficiency propulsion/charging system for excursion boats operating as water taxis on the Phoenix, Arizona canal system. These boats incorporate fast charging to allow operation 24 hours/day.
Contact: Jim Duncan, SRP, Tempe Arizona (602) 236-2045

Advanced Fast Charge Algorithm Research & Development: Develop practical fast charge algorithms for use in “central fueling” operations for fleet vehicles. Algorithms are developed and tested in laboratory cycling, then validated in fleet operations using test mule vehicles. Algorithms allow 50% charge return in less than 5 minutes with a battery life in excess of 600 cycles.
Contact: Dr. Patrick Moseley, Advanced Lead Acid Battery Consortium (919) 361-4647 x3024

Utility Electric Vehicle Fleet Management: Manage the operation and maintenance functions of the Arizona Public Service Company electric vehicle fleet. This work includes the dispatch of vehicles in daily operations, analysis of operations, and the reporting of vehicle performance. Maintenance functions include overall maintenance management and control, development and implementation of specialized electric vehicle maintenance procedures, maintenance troubleshooting, development of work orders and management of contract maintenance functions. Nearly twenty vehicles are managed in both production and research environments.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

Utility Electric Vehicle Fleet Management: Manage the operation and maintenance functions of the Salt River Project electric vehicle fleet. This work includes analysis of operations, development of compliance plans for Energy Policy Act requirements, and the reporting of vehicle performance. Focus of the vehicle program is on the demonstration of fast charging in fleet operations, requiring the installation and maintenance of a city-wide fast charge infrastructure.
Contact: Ethel DeMarr, Salt River Project (602) 236-2045

Determine AFV Fleet Operating Costs: Study the operating costs for CNG and LPG vehicles in a test fleet environment. This work, conducted for the City of Tempe Arizona, developed procedures, training and data bases to track the operating costs of 50 CNG and LPG vehicles in the city fleet. Results of this study will be used to determine future AFV purchases for the City of Tempe.
Contact: Mike Short, City of Tempe (602) 350-8238

Station Car Demonstration Program: Develop vehicle requirements and purchase specifications for vehicles to be used as Station Cars. Implement the Station Car Program by developing and conducting operator and maintenance training and performance reporting.
Contact: Chicago Regional Transportation Authority, Mark Ahlheim (312) 917-0754

SVMC Bus Fast Charge Demonstration: Convert an SVMC 20 passenger bus to fast charge. Provide charging services to allow three charges per day, extending bus range to over 100 miles/day. The bus was operated through one summer (≈ 6 months) to demonstrate high temperature operability.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

Transportable Electric Bus Charger: Develop a mobile charger for Georgia Power Company’s electric bus fleet. The charger provides a high level of convenience and reliability while charging buses at remote locations.
Contact: Don Francis, Georgia Power Company (404) 526-7854

Electric Bus Application Engineering: Support the application of electric buses in transit applications by developing purchase specifications, routing plans, determining range and charging requirements, designing, developing and conducting training for operation and maintenance personnel, installing charge infrastructure and implementing performance reporting requirements. This work was conducted for Specialty Vehicle Manufacturing Corporation (SVMC) and Electric Vehicle Marketing Corporation (EVMC) and includes buses for;

  • Chattanooga Area Regional Transportation Authority
  • City of Coronado, California
  • City of El Monte, California
  • City of Long Beach, California
  • City of Monterey, California
  • Northern States Power Company
  • City of Palm Desert, California
  • City of Phoenix, Arizona
  • Pennsylvania Power & Light
  • City of Santa Cruz, California
  • Southern California Edison Company
  • Sacramento Municipal Utility District
  • City of Tucson, Arizona
  • University of California campuses at Berkeley and Davis
  • Grand Canyon National Park

Contact: Don Duffy, Specialty Vehicle Manufacturing Corporation (310) 904-3434

Conduct In-Vehicle Battery Testing: Evaluate the performance of various battery types in a fast charging environment. This work includes the development of special test procedures to evaluate the fleet applicability of battery fast charging. Charge rates of up to 9C (return 50% charge in four minutes) have been evaluated to determine the feasibility of centralized fueling for electric vehicles. Results of this work have been published nationally and supported by the U.S. Department of Energy.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

Electric Vehicle Safety Workshop: Develop, document and present a four hour workshop on the safety of electric vehicles. This workshop has been presented for Arizona Public Service Company, the Salt River Project, the Edison Electric Institute, and the U.S. Deportment of Energy and includes lectures on Vehicle Dynamics, Electrical Safety, Chemical Safety, and Maintenance Safety.
Contact: Mike Shaw, Electric Vehicle Technology Competitions (602) 256-2599

Battery Test Vehicle: Design and construct a road worthy electric vehicle capable of testing battery packs with voltages ranging from 100 to 400 volts. This vehicle was designed to the demanding specifications of Arizona Public Service Company using a 1994 Chevrolet S10- pick up truck.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

Facilitate Development of EV Fire Fighting Procedures: Coordinate the development of Standard Operating Procedures for fire departments in handling electric vehicle fire and rescue emergencies as well as structure fires and rescue emergencies involving electric vehicle infrastructure. This work included educating fire personnel on the hazards of electric vehicles and assisting in the drafting of standard operating procedures for use in the State of Arizona.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

Electric Vehicle Risk Analysis: Develop hazard assessments and risk analyses for operation of electric vehicles in a competition environment. These analyses included chemical, electrical, fire, and collision hazards. Recommendations for mitigation of the resultant risks were formulated including standards for the application of risk reduction requirements. These standards were utilized for the electric vehicle racing sponsored by Arizona Public Service Company and the U.S. Department of Energy.
Contact: Dana O’Hara, U.S. Department of Energy (202) 586-8063

Electric Vehicle Race Safety: Develop safety plans for the conduct of electric vehicle races. These plans include vehicle design requirements, charging requirements, logistics, emergency planning, and training. The plans and training have been utilized by the Solar & Electric Racing Association, Electric Vehicle Technology Competitions, Cleveland Electric Illuminating and Virginia Power to conduct races across the United States.
Contact: Kevon Makell, First Energy Corporation (330) 384-5309

Racing Vehicle Traction System: Develop the drive system for the Brawner Motorsport EX-11, an open wheel, Indianapolis style race car. The drive system was developed in conjunction with SOLEQ Corporation and Motorola, Inc., with Electric Transportation Applications providing integration, field support, and field engineering. The vehicle set a closed course world speed record for an electric vehicle at its first race.
Contact: Tom Brawner, Brawner Motorsport, Inc. (602) 943-0690

Emergency Responder Briefing Booklet: Develop, print and distribute a booklet informing emergency responders (police and fire personnel) of the Impact PreView Program in the Phoenix area. Conduct a “train the trainer” program for key emergency responders.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510

MSDS Booklet: Compile Material Safety Data Sheets for all electric vehicle batteries current in use or projected for use in the immediate future.
Contact: Ray Hobbs, Arizona Public Service (602) 250-1510